In Motion Weighbridges

Flexi Weigh Bridge

Product Details:
  • Interface: RS232, RS485, Ethernet and networking
  • Database: ORACLE, MY SQL, MS-SQL, SYBASE, POSTGRE SQL
  • Compatibility: ERP/SAP

Features:
  • Adjustable Platforms to suit different carriers
  • Low profile with built-in ramp
  • Easy setup, connect weigh!
  • Without civil foundation
  • Approved by Weights Measures department
  • Can be shifted easily
  • Low cost
Models with Features
ESPD-30
  • Protects load cells against transient surges caused by lightening
  • Repeated auto re-setting operation without maintenance
  • Reliable protection through high surge absorption capacity
  • No effect on system accuracy
Double ended shear beam load cells
The simple, compact design and rugged hermetically sealed construction of the load cell assures long life. The technologically advanced tension link mounting arrangement ensures high accuracy reliability to weight measurement and smooth performance of the load cell.

Electronic Weight Indicator TM -960
  • Factory calibration restore function
  • Standalone operations possible without connecting to PC
  • Over 20,000 records can be stored, processed and retrieved facilitating an effective truck data management
  • RS232, RS485, Ethernet and networking interface
  • Standard alphanumeric keypad for faster data entry
  • Can be directly connected to the printer
  • Optional, PS2 keyboard connectivity
  • Attractive Stainless Steel enclosure
Electronic Weight Indicator TM - 960
  • Supports ORACLE, MY SQL, MS-SQL, SYBASE, POSTGRE SQL
  • Online, Offline, and Single Point ticket transactions
  • User can define data fields to be captured for the ticket
  • Allows entry of Material, Supplier, Vehicle, and shift details
  • User can create formula fields
  • View reports based on specific queries
  • Well-defined security mechanism for different levels of users
  • Web Camera Integration
  • Compatible to ERP/SAP

Rail Weigh in Motion

Weighing is crucial to cost-control and safety in virtually every aspect of business operation from monitoring product deliveries to avoiding overloading penalties.Often located in remote or harsh conditions, weighing systems need to be in place with minimal disruption to normal traffic. Freight may need to be weighed at high speed as many customers operate a huge variety of locomotives and rolling stock.Essae Digitronics - one of the country’s leading weigh scale manufacturershaving the largest number of in motion Weighing Systems operational nationwide provides solutions for all these challenges

Features
  • RDSO Approved
  • OIML and internationally approved product
  • Suitable for industrial applications such as aggregates, extraction, steel, cement, petrochemicals, recycling and port authorities
  • Accuracy of better than ±0.25% for the full train
  • Design, manufacturing, installation and after-sales support over 86 locations across the country
Models with Features

Rail Weigh-In-Motion (Rail - WIM)
  • Rail Weigh-In-Motion is our RDSO approved, tailor-made, train weighing system that is easy to install at low installation cost. Our specialist team develops provides solutions for all rail users, from, raw material procurement to end users. icroprocessor based modular electronics and high quality strain gauges from USA ensure high accuracy even at varying speeds. The system can be designed for static and/or in-motion weighing of wheels, axles and bogies and for full dratt weighing of locomotives and all types ol rolling stock.
  • Rail-Wltvt provides precision data on rack and wagon weights that can be interlaced with client's business systems via PC’s, Ethernet or Internet.
  • By automatically detecting wheel, axle and wagon overloads the system helps to identity imbalanced loads and avoid multiple weighments of the same vehicle ensuring safety and avoiding overloading penalties.
RlMsoft : A Comprehensive and Smart Solution
  • Essae provides its proprietary software ’R|Msott’ which helps in getting weigh details in the desired format. It generates, stores and prints reportsof weigh data.
  • These reports can be linked to individual wagons, loads and destinations to help you monitor deliveries to and from customers and suppliers.
Specifications:
  • Weigh Sensors :Embedded Rail Mounted Strain gauge Sensors
  • Design :Pitless Type
  • Capacity :l20MT/ l50MT for Standard wagons
  • Resolution :lOKg/20Kg/50Kg/l00Kg
  • Selectable :Digital calibration torTare, Zero, Gain,Calibration Auto Zero and gain Check
  • Accuracy :10.5% for Individual Wagon and :0.2% for Unit Train Weigh Bridge : Suitable for 52Kg / 60Kg Track Grade Rails Length 5.5mWeighing Speed : Upto 15 kmp/h, Non Weighing upto 40 kmp/h as limited by Railways
  • Track Switches :Optical Proximity
  • Wagon ID :All Types of 4 axles / 2 axles
  • Elimination :All types Diesel / Electric Locos
  • Direction :Bi-directional Weighment
  • Electronics :DIP based very High Speed Signal Processing
  • Interface:Through USB / RS232
  • Printout :Date 8: Rake » wise and Date Shift 8: Rake - wise reports
  • Computer :Windows XP: any lntel Core processors, 1GB RAM, 40GB HDD
  • Software :Visual Studio .NET 2008 windows based application, Crystal Report and MS Access Database

Rapid Loadout

Essae Digitronics is the licensed partner of high-speed rail wagon load-out systems in India using the technical know-how from Kanawha Scales and Systems, USA. Kanawha has designed, built commissioned over 80% of load-out systems worldwide for varied industries such as mining and minerals.

Essae has an exclusive expert management team to focus on execution of Rapid loading system projects. Integrated turnkey solutions are provided to individual plants to suit their specific needs.

All loaders come with certificate of conformance from National Conformance of Weights and Measures. Our fully automated Rapid load out Systems comply with OIMLR-76 requirements providing accuracy of ±350 kg/wagon and come with sophisticated reporting capabilities that are un-matched in the industry offering a real-time analysis of loading performance.

Feature:
  • Dustless Gates
  • User friendly loadout software based on Microsoft Windows
  • Histograms for monitoring both operator and system performance
  • Integration of radio frequency tag technology
  • Ability to edit on-line without interrupting the loading operation
  • Application specific design for dustless loadout chutes
  • Electronic file and EDI transfer of loadout manifest.
  • Electronic fax capability built into software
  • Optional reclaim controls and blending
  • Built-in rail car database
  • Multiple batch ability
  • Sophisticated reporting capability
  • Flexible integration of PLC and HMI platforms
  • UHMW slide bar design for gate support. Reduces maintenance and extends life by elimination of cam followers

Truck Loadout

Essae Digitronics is the licensed partner of high-speed rail wagon load-out systems in India using the technical know-how from Kanawha Scales and Systems, USA. Kanawha has designed, built commissioned over 80% of load-out systems worldwide for varied industries such as mining and minerals.
Essae has an exclusive expert management team to focus on execution of truck load out systems and Rapid loading system projects. Integrated turnkey solutions are provided to individual plants to suit their specific needs.
Truck Loadout Systems are capable of handling all bulk materials including, but not limited to, coal, iron ore, aggregate, manganese, salt, and phosphate. The material weights generated by our system are legal for trade. All loaders come with certificate of conformance from National Conformance of Weights and Measures.

Features
  • Ensure safety, accuracy and minimal labor cost with our unattended, automated truck loadout systems
  • Increase your capacity with loading rates of 30 - 50 trucks per hour
  • Increase efficiency with weighing accuracies of +/- 0.05%
  • Maximize production with simple, reliable, industry-proven component designs
  • Become more informed by utilizing the most powerful reporting system in the industry
Automated Operations
KSS’ Automated Truck Loadout Systems will reduce cycle times as well as transaction errors by identifying vehicles via barcode, proximity cards, and/or RFID tags.

Reporting
ReportViewer provides the tools necessary to reduce the vast quantity of transactional data collected, down to only the data that is meaningful to you. With an unlimited number of reports, any report can be customized by changing grouping, sorting, time ranges, etc. Each customized report can then be preconfigured to run on demand or at specific times such as; end of shift, end of day, etc. These reports can be generated in many industry standard formats and can be viewed from or exported to any computer or mobile device.

Remote Display Terminal (RDT)
RDT kiosks allow for driver interaction without exiting the vehicle. These NEMA 4 enclosures with integral heater/fan units are mounted at strategic locations throughout your operation. The RDT’s industrial keypad, infrared barcode, or proximity card reader provide the means for the driver to interact with the WeighMaster to enter and verify information. Its vacuum fluorescent display also instructs the driver how to proceed after the transaction has been completed. The polarized filter lens and sunshield provide excellent viewing in high sunlight conditions.

Remote Ticket Printer (RTP)
RTP kiosks include a high speed, direct thermal ticket printer with cutter bar. After each ticket is printed, the cutter bar cuts the ticket, which then falls into a drop box for easy retrieval by the driver, minimizing paper jams. An integral low paper sensor/indicator is also included to alert of a low paper condition.

RFID Readers
RFID readers identify trucks by capturing the ID of the tag mounted to the truck and/or trailer. These readers have a range of up to 25’ to provide identification without the need for the truck to stop. Typical applications include scales, entry/exit gates, truck dumps, and loading stations.

Protective Canopies
These rugged, industrial, steel canopies are swivel mounted to protect the kiosks from impacts and environmental damage.

Truck Weigh In Motion

Robust, Reliable and Proven Technology Solutions for high-speed and low-speed weighing, overload detection, toll roads, mines, sea ports, and bridge protection
Maximize Operational Productivity and Cost Savings
Accuracy of ± 1% to ± 2%<
Weighing data reports can be interfaced via PCs, Ethernet or Internet
Design, manufacturing, installation and after-sales support over 86 locations across the country

Features:
  • Maximize Operational Productivity and Cost Savings.
  • Accuracy of ± 1% to ± 2%.
  • Weighing data reports can be interfaced via PCs, Ethernet or Internet.
  • Design, manufacturing, installation and after-sales support over 86 locations across the country.

Models With Features
Irrefutable Solution for Trucking Terminals

Trucks with axle load higher than legal limits cause a disproportionately higher percentage of damage to the infrastructure and adverse impact on traffic safety. Essae Truck Weigh in motion System (TWIM) is a robust, reliable, maintenance-free weighing mechanism designed for use on highway entries with non-stop heavy traffic. Weighing accuracy and performance are approved for trade use and for law enforcement purposes.When speed is critical and vehicle weighing is an integral part of the operation, Essae TWIM system provides significant cost savings over full-platform and axle scales. The vehicle loads (wheel, axle, GVW, load ratios) are automatically analysed, compared to legal limits and results are displayed on operator’s PC monitor, the driver gets the corresponding printout and the data are also recorded for further reporting or can be sent via LAN or Internet to the server.. This minimizes operator’s mistakes, offers inbuilt data protection and allows vehicle throughput up to 180 vehicles per hour.

Essae Automatic TWIM weighing system

Its rigid construction significantly improves scale reliability in heavy-duty operation and helps to achieve precise positioning into the road during installation thus reducing the installation costs. The weighbridge is connected to traffic lights and signal horn to control vehicle movement. Video camera for vehicle detection and vehicle image capturing can be delivered as optional equipment.

Key Benefits

  • Instant check for road legal weight
  • Fully unattended weighing operation
  • Weighs hundreds of vehicles daily
  • Daily reporting measures vehicle productivity
  • Automatic recording of weight and images of vehicles
  • Gross weight, axle weights, numbers of axles can be recorded
  • Data records can be stored for future use or can be sent via LAN or Internet to the server.

Double ended shear beam load cells

The simple, compact design and rugged hermetically sealed construction of the load cell assures long life. The technologically advanced tension link mounting arrangement ensures high accuracy reliability to weight measurement and smooth performance of the load cell.

TWIM for Toll Plaza, Toll Roads and Bridges

The vehicle weight, not the number of axles, determines wear and tear of roads. Toll authorities now use weight-based tolling, which relies on weigh in motion technology to determine the proper toll classification while keeping the traffic movin.

Software
The Proprietary software ensures fully automatic weighing. Advanced functions like the Vehicle Weighing configuration and classification, law compliance checking, fines computing, or LEF calculations are implemented without any additional costs for the user.

  • Web based architecture with visualization on real time.
  • Communication options – GSM/ GPRS, RS232, TCP/IP Wi fi.
  • Runs on standard web browser.
  • Flexible protocols.

 

Weigh In Motion

Mobile Axle weigh bridges can weigh loads from 1-50 tons per axle. The data management unit has built-in software that records each axle weight separately and indicates the sum total of all the axles to get gross vehicle weight (GVW). Portable Axle Weigh Bridges are useful for weighing GVW up to maximum 120 tons.
Features:
  • Capacity up to 50 tons Axle.
  • Weigh trucks up to 120 tons.
  • Each axle weighed independently.
  • The sum total of all axle weighed is G.V.W.
  • Very low cost on Civil work.
  • Accuracy better than 0.1%.

Models with Features
ESPD-30
  • Protects load cells against transient surges caused by lightening
  • Repeated auto re-setting operation without maintenance
  • Reliable protection through high surge absorption capacity
  • No effect on system accuracy

Double ended shear beam load cells
The simple, compact design and rugged hermetically sealed construction of the load cell assures long life. The technologically advanced tension link mounting arrangement ensures high accuracy reliability to weight measurement and smooth performance of the load cell.

TM-969
  • The user-friendly electronic weight indicator that makes work simpler, cheaper and faster
  • Factory calibration restore function
  • Standalone operations possible without connecting to PC
  • Over 20,000 records can be stored, processed and retrieved facilitating an effective truck data management
  • Bar graph, Graphical Display, Soft keys, Hot key 1, Key sheet, Hot key 2
  • RS232, RS485, ethernet and networking interface
  • Standard alphanumeric keypad for faster data entry
  • Can be directly connected to the printer
  • Optional, PS2 keyboard connectivity
  • Attractive Stainless Steel enclosure
Weighsoft
  • Supports ORACLE, MY SQL, MS-SQL, SYBASE, POSTGRE SQL
  • Online and Single Point ticket transactions
  • User can define data fields to be captured for the ticket
  • Allows entry of Material, Supplier, Vehicle, and shift details
  • User can create formula fields
  • View reports based on specific queries
  • Well-defined security mechanism for different levels of users
  • Web Camera Integration
  • Compatible to ERP/SAP

Specifications:
  • Model: TM-969
  • Capacity (tons) :40, 50, 60, 100, 120, 150
  • Interval (kg) :5, 10, 20
  • Type of load cell :Double Ended Shear Beam With IP 68 protection
  • Accuracy :As per OIML R-76, Class III - Medium
  • Non Linearity Repeatability : 0.05%
  • Cables used :4 core shielded with SS Armor protection
  • Out Door Display (optional) :25-100mm Seven segment RED LED

Weigh Pads

Very light in weight (19Kg each pad), it can be placed on any compacted level surface for weighing. Due to its lightweight, the weigh pads can be carried by a single person.
The axle weight of the truck can be measured by placing each axle of the truck on the weigh pads. The height of the weigh pad is only 20 mm and any vehicle can climb easily on the weigh pads.
The weigh pads are very useful for mobile enforcement and for checking the axle weights of the trucks.

Features:
  • Accurate weight first time every time
  • Fast, economical installation
  • Excellent levels of corrosion protection through shot-blasting and epoxy paint Coating
  • Factory build and calibrated with stringent quality standards
  • Use of superior quality steel ensures better sectional efficiency and load bearing capacity
  • Use of Plasma Cutting, MIG Welding, NDT Testing, Shot Blasting, Protective Coating, Epoxy Finishing help in creating quality weighbridges every time.
  • The calibration and testing for each system is carried out prior to delivery.
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